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EMBRAER - Empresa Brasileira de Aeronáutica S/A
Title: Aircraft Structures Design Engineer
Department: EMBRAER Fuselage Structures Design Team
Period: March 2001 to present
C-390 Program
Conception of forward and central fuselage structure (Basic structure definition – frames spacing, stringers distribution, structure layout).
Systems Layout definition (Flight Controls, Landing Gear, Electrical, Air Management System, Oxigen, Avionics, Interior) and integration during Preliminary Design Phase.
Phenom 300 Program
Definition of all interface points between structure and interior items (monuments, ceiling panels, side wall panels, galleys, wardrobes, lavatories, waste and water systems, seats) in the Passenger Cabin,
Phenom 100 Program
Design, conception and detailing of forward to central fuselage junction;
Design and conception of cockpit seat belt installation (shoulder harness routing) and
Design, conception and detailing of primary and secondary machined and sheet metal parts of forward fuselage bulkhead structure (web, beams, reinforcements, etc) of aluminum material;
Design, conception and detailing of primary and secondary machined and sheet metal parts of lower forward fuselage structure and cockpit floor structure (frames, skins, stringers, beams, reinforcements, splices) of aluminum and titanium materials;
Design of solid modeling, and detailing of complex 3D machined beams from windshield frame assembly with complex surfaces for three, four, and five axis machining;
During the Joint Definition Phase I interfaced and defined all structural provisions for all systems (electric, avionics, hydraulic, flight controls, landing gear, air management system, oxygen, anemometric and interior) on forward lower fuselage and forward bulkhead structure;
General assembly drawings for forward lower fuselage, forward bulkhead structure and forward to central fuselage junctions ;
Production engineering interface and support, analyzing if a primary part or an assembly with non-conformities are acceptable;
Familiarized with FAR 23 certification requirements;
EMBRAER ERJ-170, ERJ-175, ERJ-190 and ERJ-195 Programs
General assembly drawings for forward passenger and service doors frames, and forward passenger floor structure ;
Design and detailing of primary and secondary machined and sheet metal parts (frames, beams, shear-clips, stringers, skins, reinforcements, etc) of aluminum and titanium materials for the forward passenger and service doors frames, and forward passenger floor structure;
Design of solid modeling, and detailing of complex 3D machined frames from forward passenger and service doors frames structures with complex surfaces for three, four, and five axis machining;
Development of structural provisions for all interior configuration options, air-stairs, first class configuration, IFE system, LIVE TV system and EFB;
Production engineering interface and support, analyzing if a primary part or an assembly with non-conformities are acceptable, for all prototypes, during all certification campaign and during serial aircraft production;
Engineering Order emission and implementation, due to certification requirements and/or design deficiency and/or product improvement;
Familiarized with FAR 25 certification requirements;
Dynamic Solutions Ltda
Title: Aircraft Structures Designer
Department: EMBRAER Fuselage Structures Design Team
Period: July 2000 to March 2001
EMBRAER ERJ-170 Program:
Designed, solid modeling, and detailing of complex 3D machined fittings, frames and spars for the nose landing gear bay structure and windshield frame with complex surfaces for three, four, and five axis machining.
Design and detailing of nose landing gear bay composite upper panel;
Design and detailing of primary and secondary sheet metal parts (frames, skins, stringers, reinforcements) of aluminum material for the forward lower fuselage structure;
General assy drawing for forward lower fuselage and nose landing gear bay.
Mapri-Textron do Brasil Ltda.
Title: Product Development Engineer
Department: Engineering, Sales Support and Customers Support
Period: January-1999 to July-2000
Management of activities developed into a material testing laboratory
Dimensioning of Complex Bolted Joints using the VDI 2230 method;
Materials Testing using the following equipments:
• Servo-hydraulic Material Testing System MTS 810 (Fatigue Test, Tensile Test, Compression Test, Proof Load Test);
• Bolted Joint Analysis System-GSE Model FTS 860 (Torque x Tension Testing, Torque and Angle, Experimental Friction Coefficient Determination, Tightening Parameters Definition);
• Ultrasonic extensometer Raymond Bolt Gage 3;
Design of all testing mechanical facilities necessaries to execute the tests listed above
Design of automatic system on surface treatment line (zinc plating, dacromet, phosphatizing, etc) and thermal treatment line (temper and quench).
Brazaço-Mapri Indústrias Metalúrgicas S/A
Title: Mechanical Engineer Trainee
Department: Research and Development Department
Period: July 1997 to December 1998
Metalurgical Tests (Hardness, Micrography, Macrography and Fracture Analisys);
Familiarized with ISO, DIN, SAE and ASTM Standards;
Maintenance of AVDEL-CHERRY hidro-pneumatic riveters;
Portuguese version of AVDEL-CHERRY´s hidro-pneumatic riveters instructions manual;
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